The Company has 5 fully integrated in-house shoe production facilities and is equipped with its own tannery, which enables complete quality control. Three manufacturing units are dedicated to men’s shoes and two units are engaged in the manufacture of women’s shoes. The units are located across Unnao, Noida and Greater Noida.
During the period 2012-15, the Company invested Rs. 100 crores to modernize the 36 year old tannery and equip it with an effluent treatment plant.
Now among the largest and latest facilities in Asia with a production capacity of 38 million sq. ft. per annum, the leading-edge tannery is an important differentiator enabling Mirza International to ensure high quality leather and consistent supply of raw material for its footwear and leather product range. Apart from manufacturing leather for footwear production, the modernized tannery can also manufacture upholstery leather.
The use of latest technology at the tannery plant, which facilitates energy and water conservation, has enabled the Company to drive cost efficiencies in its manufacturing process. Further, as the tannery is now equipped with an effluent treatment plant, the Company has been able to make significant progress in reducing its ecological footprint, with third party accreditations certifying that no environmental pollution is caused by the tannery.
Mirza International has an installed manufacturing capacity of 7 million pairs of shoes per annum. The Company has achieved 70-80% capacity utilization.